Er. Keval Gandhi - Food Industry Consultant

Transforming Food Manufacturing Through Engineering, Innovation & Strategic Consulting.

Turning Food Industry Challenges Into Business Opportunities

I work at the intersection of food manufacturing, process engineering, cost management and business strategy — helping food businesses make better operational decisions and build stronger manufacturing systems.

My approach focuses on understanding how a manufacturing business actually operates: what it produces, what it costs, where resources are being lost, how efficiently production runs, and where opportunities for improvement exist.

Know Your Actual Cost. Control Your Losses. Improve Your Profitability.
Food Manufacturing Plant Engineering - Keval Gandhi
Manufacturing Architecture & Strategy Cost Systems • Plant Layout

I believe successful manufacturing combines three essential elements:

The Right Process Optimized production flow, suitable machinery & waste elimination
The Right Cost Structure Actual per-kg cost, loss control & protected margins
The Right Management System PPC discipline, plant reporting & structured operational control
ABOUT KEVAL GANDHI

Practical Thinking. Engineering Perspective. Business-Focused Solutions.

Food manufacturing is more than producing a product. It requires the right processes, suitable machinery, disciplined cost management, efficient operations and a clear understanding of profitability.

My professional focus is on helping food businesses approach these challenges systematically — from planning a new manufacturing facility to reviewing the performance of an existing operation.

Through food industry consultancy, manufacturing planning and cost management, I aim to help businesses make informed decisions, improve operational visibility and establish systems that support sustainable growth.

Spice Sigma Factory Audit & Precision Costing Laboratory
Conceptualized by Er. Keval Gandhi
Powered by Salvin Industries

Spice Sigma™ Factory Audit & Precision Costing

Conceptualized by Er. Keval Gandhi and powered by Salvin Industries, Spice Sigma™ is a practical 4-step factory audit (SS4) and precision costing system built specifically for spice processing plants and grinding mills.

In spice manufacturing—whether handling chili, turmeric, coriander, cumin, black pepper, or blended masalas—unmeasured moisture variations, grinding powder shrinkage, cyclone leaks, and machine downtime quietly erode profit margins. Spice Sigma™ replaces guesswork with verified shop-floor measurements and actual cost per kilogram.

01. Material & Process Moisture balance & yield recovery
02. Machine & Energy Grinder capacity & kWh/kg audit
03. Precision Costing True batch cost & food safety audit
04. Profit Roadmap Savings plan & monthly shop-floor KPIs
Visit Spice Sigma Platform Book Factory Audit

CONSULTING EXPERTISE

Food Industry Cost Control & Profitability Audit

1. Food Industry Cost Control & Profitability Audit

Identify cost leakages and understand the actual economics of manufacturing through raw material analysis, production costing, packaging costs, wastage monitoring, manpower and utility expenses, product-wise profitability and corrective action planning.

  • Raw Material & Wastage Costing
  • Packaging, Manpower & Utility Expenses
  • Product-wise Profitability & Action Plan
Turnkey Food Processing Projects

2. Turnkey Food Processing Projects

Support project planning through process selection, plant layout, machinery planning, utilities coordination, vendor coordination, installation supervision and commissioning support.

  • Process Selection & Plant Layout
  • Machinery & Utilities Planning
  • Vendor Coordination & Commissioning
Manufacturing Process Engineering

3. Manufacturing Process Engineering

Evaluate production workflows, capacity utilisation, process efficiency and operational bottlenecks to identify practical improvement opportunities.

  • Production Workflow Evaluation
  • Capacity Utilisation & Balancing
  • Bottleneck Elimination & Flow Control
Product Costing & Management Information Systems

4. Product Costing & Management Information Systems

Develop structured product costing, standard costing, SKU-wise cost sheets, management reports and monitoring systems that help management understand manufacturing performance.

  • Structured Standard Costing Models
  • SKU-wise Dynamic Cost Sheets
  • Real-time Management Reporting (MIS)
Food Business Strategy & Project Feasibility

5. Food Business Strategy & Project Feasibility

Support business owners and entrepreneurs with manufacturing feasibility, capacity planning, project evaluation and operational planning.

  • Manufacturing Feasibility Studies
  • Strategic Capacity & Capex Planning
  • Comprehensive Operational Roadmaps

INDUSTRIES & APPLICATIONS

Spices, seasonings and masala blending
Spices, Seasonings & Masala Blending
Food premixes and instant mixes
Food Premixes & Instant Mixes
Packaged foods and FMCG products
Packaged Foods & FMCG Products
Food processing and packaging facilities
Food Processing & Packaging Facilities
Private label and contract manufacturing
Private Label & Contract Manufacturing
New food manufacturing project development
New Food Manufacturing Project Development

MY APPROACH

Understand the Business 01
STEP 01

Understand the Business

Review the product portfolio, manufacturing process, production capacity and business objectives.

Analyse the Current System 02
STEP 02

Analyse the Current System

Evaluate costs, process flows, resource utilisation, wastage and operational controls.

Develop an Action Plan 03
STEP 03

Develop an Action Plan

Identify improvement priorities and recommend practical, measurable corrective actions.

Establish Monitoring Systems 04
STEP 04

Establish Monitoring Systems

Define relevant cost indicators, reports and review mechanisms to help management track progress.

CONNECT WITH KEVAL GANDHI

Planning a New Food Manufacturing Project? Looking to Improve Factory Profitability?

Whether you are establishing a new food processing facility, reviewing your existing manufacturing costs or looking to improve operational efficiency, let's discuss your business requirements.

Let's understand your challenges and explore a practical way forward.