Our Industrial Projects & Plants

Plant Setups & Consultancy Projects

Sample real-world transformations, cost control audits, and yield enhancement projects executed across Gujarat and India.

Namkeen Cost Control Project in Anjar
Anjar, Kutch
Namkeen & Farsan Processing

Namkeen Cost Control & Oil Yield Project in Anjar

End-to-end plant cost control audit for a commercial farsan and namkeen manufacturer in Anjar. Re-engineered oil circulation temperature loops, tuned continuous fryer flow, and automated seasoning dusting drums.

Key Challenge Excessive oil absorption and uneven seasoning powder wastage.
Verified Result Recaptured 6.5% excess oil loss, saving ₹18 Lakhs annually in raw material costs.
Automated Spices Grinding & Sorting Plant in Unjha
Unjha, Mehsana
Spices & Export Seasoning Unit

Spices Grinding & Automated Packaging Project in Unjha

Plant modernization and closed-loop process automation for a bulk spices processing plant in Unjha. Designed cyclone dust-recovery manifolds, balanced pulverizer heat zones, and synchronized color sorter feeds with automatic packaging.

Key Challenge Airborne fine dust loss during grinding and manual packing bottlenecks.
Verified Result Recovered 8.2% fine spice dust and boosted daily packing throughput by 28%.
High-Speed Bakery & Biscuit PPC Project in Rajkot
Rajkot, Gujarat
Automatic Bakery Production

High-Speed Biscuit & Bakery PPC Project in Rajkot

Production Planning and Control (PPC) and line balancing implementation for a high-volume biscuit manufacturer in Rajkot. Re-engineered tunnel oven cooling conveyor speeds and automated flow-wrap changeovers.

Key Challenge Cooling conveyor backpressure and 45-minute packaging line changeover delays.
Verified Result Slashed changeover idle time by 35% and achieved a 98.5% on-time dispatch rate.
Edible Oil Packaging & Yield Project in Kandla
Kandla / Gandhidham
Edible Oil Refinery & Packaging

Edible Oil Refinery & Packaging Wastage Project in Kandla

Packaging line yield optimization and scrap audit for an edible oil packaging facility near Kandla. Fine-tuned multi-track FFS pouch filling sealers, automated secondary corrugated casing, and standardized fill weights.

Key Challenge High pouch burst rate on high-speed lines and roll-film scrap.
Verified Result Eliminated fill volume discrepancies and reduced pouch film scrap by 4.2%.
Extruded Snacks & Fryums Quality Project in Morbi
Morbi, Gujarat
Extruded Snacks & Pellets

Extruded Snacks & Fryums Quality Compliance in Morbi

Turnkey quality engineering and compliance project for an extruded snacks and fryums factory in Morbi. Standardized twin-screw extruder heat zones, multi-deck belt dryer airflow, and automated slurry flavoring drums.

Key Challenge Moisture inconsistency across batches and high breakage during seasoning.
Verified Result Achieved zero-defect batch consistency and 100% compliance in food safety audit.
Automated Tomato Ketchup & Sauce Line in Anand
Anand, Gujarat
Condiments & Sauce Processing

Automated Tomato Ketchup & Sauce Processing in Anand

Thermal efficiency and process automation consultation for a commercial condiment and sauce manufacturing facility in Anand. Upgraded steam jacketed cooking kettles, automated vacuum de-aeration, and sterile hot-fill bottling piping.

Key Challenge Steam energy dissipation and inconsistent batch viscosity.
Verified Result Improved batch yield by 8.4% while reducing boiler steam energy costs by 19%.
Commercial Roller Flour Mill Yield Project in Ahmedabad
Ahmedabad, Gujarat
Wheat Milling & Chakki Atta

Commercial Roller Flour Mill Yield Project in Ahmedabad

Milling yield optimization and audit for a commercial wheat flour mill and packaged chakki atta plant in Ahmedabad. Calibrated break-roll clearances, balanced plansifter sieve flows, and deployed digital shift DPR tracking.

Key Challenge High bran carryover and motor overload during peak shift milling.
Verified Result Increased flour extraction yield by 2.8%, generating over ₹24 Lakhs annual gross profit addition.

Planning a New Manufacturing Plant?

From machine selection and plant layout to food safety licenses and cost control audits, our engineering team helps you build a profitable, bottleneck-free factory.

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