Our Main Consulting Services

Cost Control Audit - KGC Private Limited
What You Receive
Cost Waste Finding Report Unit Cost Calculation Power & Fuel Saving Plan 90-Day Cost Reduction Plan

Cost Control Audit

Many factories lose profits quietly every day through extra material usage, high power bills, idle worker time, and machine breakdowns. Our Cost Control Audit checks your daily plant expenses line by line, finds where money is being wasted, and gives you a clear plan to stop those leaks immediately.

Raw Material Tracking: Compare standard recipe quantities with actual floor usage to catch material waste.
Electricity & Fuel Saving: Find power waste in motors, compressors, steam boilers, and heating lines.
Labor & Manpower Efficiency: Fix idle worker time, control unnecessary overtime, and set the right staff per shift.
Packing & Scrap Control: Stop carton damage, film tearing, and packing material loss during production.
Food, Pharma, Chemical & FMCG
Production Planning & Control (PPC) - KGC Private Limited
What You Receive
Daily Production Schedule Machine Capacity Plan Safe Stock Reorder Guide Quick Changeover SOPs

Production Planning & Control (PPC)

When factory production is not planned properly, dispatches get delayed, raw material runs out midway, and machines sit idle waiting for batches. We help you set up an easy daily production schedule so raw materials, machines, and workers work together smoothly and every customer order ships on time.

Daily & Weekly Production Plan: Plan batches accurately based on customer delivery dates and machine speed.
Removing Line Bottlenecks: Find slow machines or packing delays that stop the rest of the factory.
Faster Machine Changeovers: Cut time wasted when changing product sizes, moulds, or batch recipes.
Right Inventory Levels: Keep safe stock levels of raw materials and packaging so production never stops.
Continuous & Batch Processing Units
Quality Audit - KGC Private Limited
What You Receive
Plant Quality Audit Report Step-by-Step Quality Checklists Raw Material Acceptance Guide Defect Prevention Plan

Quality Audit

Catching mistakes after packing costs money and damages your market reputation. Our Quality Audit checks your entire process—from raw material arrival to final packing—so your team catches defects early and customer rejections drop to zero.

Raw Material Checking: Simple checklist to inspect incoming ingredients and packaging before accepting delivery.
In-Process Quality Checks (IPQC): Set clear hourly quality checks during production to catch mistakes early.
Root Cause Problem Solving: Find the real reason behind batch failures and make sure the issue never repeats.
Hygiene & Cleanliness Standards: Simple sanitation, pest control, and food safety rules for everyday workers.
Food, Pharma API, Cosmetics & Spices
Wastage & Yield Optimization - KGC Private Limited
What You Receive
Material Loss & Yield Report Standard Machine Settings Guide Packaging Overfill SOPs Scrap Reduction Plan

Wastage & Yield Optimization

In processing factories, even a 1% or 2% loss of raw material adds up to lakhs of rupees every month. We study your complete process—cleaning, cutting, boiling, drying, and packing—to stop product spills, reduce extra scrap, and get the highest possible output from every kilogram of raw material.

Input vs. Output Tracking: Weigh and track materials at every step to see exactly where product is disappearing.
Machine Settings Optimization: Set the right temperature, speed, and moisture so products do not get spoiled or burned.
Packing Overfill Control: Calibrate pouch sealers and weighers to stop giving away free product in extra grams.
By-Product Utilization: Find practical ways to sell or reuse processing leftovers instead of throwing them away.
Agro-processing, Juices, Dairy & Snacks
Food Safety & Compliance - KGC Private Limited
What You Receive
License & Renewal Roadmap Food Safety Audit Checklist Easy Traceability Formats Pre-Audit Inspection Report

Food Safety & Compliance

Government rules and food safety norms can feel complicated and stressful for factory owners. We take care of your FSSAI licenses, ISO standards, and hygiene audits end-to-end, so your plant is always compliant, audit-ready, and approved for local supply and exports.

FSSAI & Government Licensing: Complete support for State and Central FSSAI licenses, renewals, and legal paperwork.
HACCP & ISO 22000 Setup: Simple documentation and practical factory setups to pass official safety audits easily.
Plant Layout & Hygiene Setup: Proper factory zoning, clean water systems, handwash stations, and pest prevention.
Batch Traceability & Recall Plan: Easy batch numbering so you can trace any finished packet back to its raw material in minutes.
Pan-India Regulatory Coverage
MIS & Performance Dashboard - KGC Private Limited
What You Receive
Simple Daily DPR Formats Machine Breakdown Log Sheets Weekly Plant Review Summary Mobile & Excel Dashboard Setup

MIS & Performance Dashboard

Factory owners should not have to chase supervisors or flip through messy register books just to know today's production. We replace paper registers with simple daily production reports and live mobile dashboards, giving you clear numbers on output, breakdowns, and costs from anywhere.

Daily Production Reports (DPR): Easy shift reports showing total production, packed boxes, and dispatch numbers.
Machine Breakdown Tracking: Track machine breakdown hours and repair time to fix repeating maintenance issues.
Machine Efficiency (OEE): See whether machines are running at full speed or stopping frequently.
Owner's Mobile Dashboard: Get a clean daily summary on WhatsApp or mobile showing output, waste, and plant cost.
Mobile & Cloud Accessible